The YG-1 EM156 TiAlN-coated carbide long-length roughing square nose end mill has a fine pitch, a 20-degree helix, and multiple flutes for high-performance machining of tool steel, alloy steel, mold steel, and other high-hardened materials up to Rockwell hardness C70. The end mill has chip-breaking cutting edges that create small chips for heavy cuts and remove material in less time than conventional end mills, with minimal vibration (chatter). It produces a rough finish that can be smoothed by a second finishing cut. The 20-degree helix adds strength to the cutting edge and is optimized for machining hard materials. Long-length end mills have longer cutting edges than standard-length end mills for deep slotting and applications with a high depth of cut. The number of flutes varies by diameter to optimize the feed and cut rate. The tool’s square end creates sharp, unrounded cuts. The center-cutting design has cutting teeth at the end of the tool, so it can be fed into the workpiece like a drill bit.

The TiAlN coating resists heat better than TiN and TiCN coatings, increasing tool life and performance. It also offers increased hardness compared to TiN and may reduce the need for lubricants based on the application. The high-performance carbide substrate provides better wear resistance and toughness than standard carbide. It is also harder than high-speed or cobalt steel, making it more wear resistant at high speeds and providing longer tool life. Cutting diameter tolerance is + 0.0000 to - 0.0033". The round shank accommodates a range of tool holders.

End mills are designed to remove material and create multi-dimensional shapes and profiles. They have cutting edges along the outside diameter and flutes that remove chips from the cutting area and allow cooling fluids to enter. If heat is not reduced effectively, the tool’s cutting edges will dull and additional material buildup can occur. The number of flutes can range from two to eight. Two-flute designs offer the most efficient chip removal, but more flutes provide a smoother finish. The shank is the end of the tool held in place by a tool holder or machine. Center-cutting end mills can create three-dimensional shapes and profiles, and make plunge cuts similar to a drill bit. Non-center-cutting end mills are for applications such as peripheral milling and finishing, but cannot make plunge cuts.

YG-1 manufactures drills, taps, end mills, and rotary tooling. The company, founded in 1981, is headquartered in South Korea and has a U.S. office in Vernon Hills, IL.